Rubber & Grass Flooring

Rubber flooring should be presented as a fully engineered, safety-critical surfacing system designed to deliver impact absorption, durability, and long-term performance in high-use environments. The process begins with a detailed design and planning phase aligned to approved shop drawings, material specifications, and international safety standards such as BS EN 1177 for impact attenuation, where levels, slopes, drainage, and interface details are verified through survey and pre-installation checks to ensure the surface performs both structurally and functionally.

Construction follows a precise, multi-layer methodology. It starts with strict verification and preparation of the concrete substrate, ensuring it is fully cured, clean, dry, level, and free from contaminants, with moisture content controlled and any defects repaired to create

a stable base. A polyurethane primer is then applied to promote adhesion, followed by installation of the shock-absorbing SBR base layer, where granules and binder are mixed in calibrated ratios, spread to the required thickness, and compacted to achieve consistent density and performance. Once approved, the EPDM wear layer is applied as a 10 mm top layer, mixed and laid to deliver a smooth, seamless, and visually consistent finish, with careful attention to edge detailing, thickness control, and colour uniformity

Rubber flooring is not simply applied — it is engineered as a multi-layer system where precision in preparation, mixing, and installation directly determines the safety, performance, and longevity of the finished surface. Once installed, the system is cured under strictly controlled conditions, with dedicated protection measures maintained throughout to guard against contamination, moisture exposure, and physical damage. Levels, alignment, drainage performance, and surface quality are continuously verified to ensure no ponding, defects, or inconsistencies reach handover. Delivery is managed by coordinated specialist teams including engineers, QA/QC, HSE, surveyors, and trained applicators, all operating under formal controls covering work permits, hold-point inspections, material approvals, and testing procedures. Gebal’s expertise in controlling every stage, from substrate preparation through to final handover, ensures a high-quality, compliant, and long-lasting rubber flooring system built to perform well beyond project completion.

Gebal’s rubber flooring installations are engineered as a precision multi-layer system, combining a calibrated SBR shock-absorbing base with a 10 mm EPDM wear layer, applied and cured under strictly controlled conditions to deliver surfaces that meet BS EN 1177 impact attenuation standards across schools, parks, and high-use public environments. From substrate preparation and polyurethane priming through to final verification of levels, alignment, drainage, and surface uniformity, every stage is governed by formal QA/QC controls, HSE protocols, hold-point inspections, and documented material approvals managed by coordinated teams of engineers, surveyors, and certified applicators. With active projects and specialist teams on the ground across the Gulf, Gebal delivers compliant, long-lasting rubber flooring solutions in Dubai, Abu Dhabi, Saudi Arabia, Riyadh, and Jeddah, ensuring every surface performs safely and durably from handover through its full operational life.